Course Information

Semester	Course Unit Code	Course Unit Title	T+P+L	Credit	Number of ECTS Credits
4	MHD220	Production Methods	3+0+0	3	5

Course Details

Language of Instruction	Turkish
Level of Course Unit	Bachelor's Degree
Department / Program	Mechanical Engineering
Type of Program	Formal Education
Type of Course Unit	Compulsory
Course Delivery Method	Face To Face
Objectives of the Course	To teach the principals of casting, welding, forming and machining methods which are widely used in the industry and some application properties.
Course Content	Principles and classifications of processes in manufacturing; advantages, limitations and comparisons of material processing. casting, welding, forming and machining.
Course Methods and Techniques
Prerequisites and co-requisities	None
Course Coordinator	None
Name of Lecturers	Asist Prof. Doruk GÜRKAN
Assistants	None
Work Placement(s)	No

Recommended or Required Reading

Resources	Materials and Processes in Manu-facturing, E. Poul de Garmo, 8th Ed., John Wiley & Sons, New York, 1999. Manufacturing Processes for Engineering Materials, S. Kalpakjian, Addison Wesley, 1999, 6th Ed. Introduction to Manufacturing Processes, J.E.Schey, 2.Basım, McGraw Hill, 1987 Metal Döküm Teknolojisi, Ahmet Aran, Birsen Yayınevi, İstanbul,1993 Kaynak Teknolojisinin Esasları, L. M. Gourd, Çev. İ. B. Eryürek, O. Bodur, A. Diki-cioğlu, Birsen Yayınevi, İstanbul 1996 Talaş Kaldırma Yöntemleri ve Takım Tezgahları, M.Akkurt, Birsen Yayınevi, İstanbul, 1992 Fundamentals of modern manufacturing, M.P. Groover, 3rd ed., 2007, Wiley
	Lecture
	1 Ara sınav, 1 Final Sınavı

Course Category

Engineering	%80
Field	%20

Planned Learning Activities and Teaching Methods

Activities are given in detail in the section of "Assessment Methods and Criteria" and "Workload Calculation"

Assessment Methods and Criteria

ECTS Allocated Based on Student Workload

Activities	Quantity	Duration	Total Work Load
Course Duration	14	4	56
Hours for off-the-c.r.stud	14	4	56
Mid-terms	1	10	10
Final examination	1	12	12
Total Work Load			Number of ECTS Credits 5 134

Course Learning Outcomes: Upon the successful completion of this course, students will be able to:

No	Learning Outcomes
1	Be familiarized with the principles and application fields of material processes
2	Theories of machining have knowledge of cutting tools, chip formation, cutting fluids, machinability, tool life, machining operations and workbenches
3	Recognize the concepts that make up the welding technique and the relationships
4	Be able to compare casting methods by different point of view and be able to define casting defects, their reasons and measurements that can be taken
5	Comprehend fundemantals of bulk forming and sheet metal forming

Weekly Detailed Course Contents

Week	Topics	Study Materials	Materials
1	Mechanical properties of materials
2	Machining theory, chip formation and cutting tools, cutting fluids, machinability, tool life.
3	Machining theory, chip formation and cutting tools, cutting fluids, machinability, tool life.
4	Machining operations and machines.
5	Fundementals of elasticity-plasticity and general introduction and classification of plastic forming methods.
6	Principles of mass formatting. Forging methods and forging machines
7	Midterm exam
8	Rolling and extrusion.
9	Principles of sheet metal forming
10	Welding ability, classification of welding methods. Oxi-acetylene welding methods, principles.
11	Electric-arc welding and Resistance source welding methods, principles.
12	Gas and underground welding methods
13	Classification of casting methods, solidification mechanisms. Sand mold casting
14	Other disposable mold casting methods. Permanent mold casting methods, classification, principles. Casting defects and control.
15	Final exam

Contribution of Learning Outcomes to Programme Outcomes

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https://obs.gedik.edu.tr/oibs/bologna/progCourseDetails.aspx?curCourse=205715&lang=en