Course Information
SemesterCourse Unit CodeCourse Unit TitleT+P+LCreditNumber of ECTS Credits
6MTM320Chemical Metallurgy Iı2+0+025

Course Details
Language of Instruction Turkish
Level of Course Unit Bachelor's Degree
Department / Program Metallurgical and Materials Science Engineering
Mode of Delivery Face to Face
Type of Course Unit Compulsory
Objectives of the Course 1.Understanding the basic principles and applications of steelmaking. 2.Understanding the raw materials and the effects of its properties on production
3.Understanding the basic principles of the steel product quality development and applications
4. To introduce new technologies in the field of non-ferrous metal production
5. To produce non-ferrous metals with new technologies, to improve their properties.
6. To introduce the usage areas of non-ferrous metals, expected properties from non-ferrous metals.
Course Content Introduction to iron and steel making processes. Iron and steel industry in the world and Turkey. Raw materials and metallurgical pretreatments. Production of metallurgical coke. Iron ore and characterization. Sintering and pelletizing of iron ore. Production of molten (pig) iron. Blast furnace and auxiliaries. Principles of pig iron production at the blast furnace. Reduction thermodynamics of iron oxides. Slag formation. Techniques for increasing blast furnace productivity. Steel production in basic oxygen converter. Steel production in electric arc furnaces. Deoxidation, gas purging and other ladle treatments. . Alternative and new iron production processes. Production of sponge iron. Smelting reduction processes.
Aluminum production: Alumina production by the Bayer process. Production of technical aluminum (commercial grade aluminum) by electrolysis of alumina. Copper production: Copper ores, hydro, pyro and electrometallurgical methods. Zinc production metallurgy. Lead production metallurgy Magnesium production metallurgy. Titanium production metallurgy. Gold and Silver production metallurgy.
Course Methods and Techniques
Prerequisites and co-requisities None
Course Coordinator None
Name of Lecturers Instructor Ozan ÇOBAN
Assistants None
Work Placement(s) No

Recommended or Required Reading
Resources Dutta, S.J.; Lodhari D.R.; Extraction of Nuclear and Non-ferrous Metals, Springer Nature Singapore Pte Ltd., 2018, ISBN 978-981-10-5172-2
1. F.Y. Bor, Ekstraktif Metalurji Prensipleri, 1 ve 2. cilt, İTÜ, 1989.
2. F.Y. Bor, Ekstraktif Metalurji Prensipleri, 1 ve 2. cilt, İTÜ, 1989.
3. A. Butts, Metalurji Problemleri, İTÜ Yayınları, Sayı 802, 1970.
4. Rosenqvist, T., “Principles of Extractive Metallurgy”, McGraw H_ll, New York, 1983.
5. Habashi, F., “Principles of Extractive Metallurgy”, Vol.1, Gordon and Breach, New York, 1969.
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Course Category
Engineering %100

Planned Learning Activities and Teaching Methods
Activities are given in detail in the section of "Assessment Methods and Criteria" and "Workload Calculation"

Assessment Methods and Criteria
In-Term Studies Quantity Percentage
Mid-terms 1 % 40
Final examination 1 % 60
Total
2
% 100

 
ECTS Allocated Based on Student Workload
Activities Quantity Duration Total Work Load
Course Duration 14 3 42
Hours for off-the-c.r.stud 14 5 70
Mid-terms 1 3 3
Final examination 1 3 3
Total Work Load   Number of ECTS Credits 5 118

Course Learning Outcomes: Upon the successful completion of this course, students will be able to:
NoLearning Outcomes
1 Understand the principles and processes of steel production.
2 Understand the principles and the applications of improving the steel quality
3 Demir dışı metal üretimine yönelik problemleri saptama, tanımlama ve çözme becerisi kazanır
4 Demir dışı metal üretimi konusunu, eğitimi sırasında elde ettiği kazanımlarla birleştirerek sayısal problemleri çözebilir.


Weekly Detailed Course Contents
WeekTopicsStudy MaterialsMaterials
1 Introduction to iron and steel making processes + +
2 Iron ore and characterization. Sintering of iron ore. + +
3 Production of molten (pig) iron. History. Blast furnace and facilities. Principles and production of pig iron at the blast furnace. + +
4 Reduction of iron oxides. Bosh and heart reactions. Slag formation. techniques for increasing blast furnace productivity. + +
5 Basic principles of steel production and history of production processes. Steel production in basic oxygen converter. + +
6 Steel production in electric arc furnaces. Applications. Deoxidation and secondary metallurgy treatments. Casting technologies. + +
7 Pirometalurjik ve hidrometalurjik bakır üretimi Yeni pirometalurjik bakır üretim yöntemleri + +
8 Alümina ve Alüminyum üretimi ve geri dönüşümü + +
9 Kurşunun özellikleri ve uygulamaları, Türkiye'de Kurşun, Kurşunun ekstraksiyonu (Kurşun cevherlerinin madenciliği ve işlenmesi, Dolaylı eritme (Kurşun Yüksek Fırını), Kurşunun doğrudan eritilmesi, Kurşunun rafine edilmesi, Kurşunun geri dönüşümü + +
10 Magnezyumun özellikleri ve uygulamaları, Türkiye'de magnezyum, Magnezyumun ekstraksiyonu (Elektrolitik prosesler, Isıl azaltma prosesleri), Magnezyum geri dönüşümü + +
11 Titanyumun özellikleri ve uygulamaları, Türkiye'de Titanyum, Titanyumun ekstraksiyonu (Kroll işlemi, Avcı işlemi), Titanyum geri dönüşümü + +
12 Çinkonun özellikleri ve uygulamaları, Türkiye'de Çinko, Çinkonun ekstraksiyonu, Çinkonun rafine edilmesi, Çinkonun geri dönüşümü + +
13 Altının özellikleri ve uygulamaları, Türkiye'de altın, Altının ekstraksiyonu (Amalgamasyon, Yoğunluk farkına göre ayırma, Flotasyon, Pirometalurji, Hidrometalurji), Altın geri dönüşümü + +
14 Gümüşün özellikleri ve uygulamaları, Türkiye'de gümüş, Gümüşün ekstraksiyonu, Gümüş geri dönüşümü + +


Contribution of Learning Outcomes to Programme Outcomes
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12
All 1 1 1 5 1 1 1 1 1 5 5
C1 1 1 1 5 1 1 1 1 1 5 5
C2 1 1 1 5 1 1 1 1 1 5 5
C3 1 1 1 5 1 1 1 1 1 5 5
C4 1 1 1 5 1 1 1 1 1 5 5

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