Course Information
SemesterCourse Unit CodeCourse Unit TitleT+P+LCreditNumber of ECTS Credits
1TMU103Lıquıd Penetratıon And Vısual Inspectıon Technıques2+2+034

Course Details
Language of Instruction Turkish
Level of Course Unit Associate Degree
Department / Program Non Destructive Testing
Mode of Delivery Face to Face
Type of Course Unit Compulsory
Objectives of the Course 1- Provision of liquid penetration examination and visual examination skills
2- Being informed about the standards and reporting
Course Content Liquid penetration is a testing method that is used to determine deficiencies on the surface. Deficiencies should be out in the open on the surface to be tested. Deficiencies that are under the surface ora re closed up for any reason cannot be detected by this method. Penetrant fluid which has penetrated the discontinuities by capillary influence is pulled back up to the surface to be tested by the developer. This way, the indications of discontinuity are observed. Discontinuities are those that are out in the open on the surface to be tested. If the discontinuities are of the crack type, the indications will be linear and if the discontinuities are of the pore type, the indications will be round. It can be used in the determination of surface deficiencies that are expected on all metalic and non metalic materials. This method cannot be applied properly when the piece to be tested has a porous structure. Only the deficiencies that are out on the surface can be detected. If the surface is not cleaned properly, the result will be effected directly and negatively. It may be necessary to clean one more time after the testing. The use of chemical substances necessitates special care (for example: wastes). Visual testing is the testing of parameters that can effect quality such as discontinuities, structural abnormalities and the state of the surface of a product by using or not using optic accessories (such as a magnifying glass).
Even though visual testing is seen as a very simple method, it does have its own peculiar subtleties. It is a study that usually must be done before another non destructive testing method is applied. Actually, most application standards that have been prepared for other non destructive testing methods require that visual testing be done first and findings to be recorded. It can be applied to all metalic or non metalic materials. Auxilliary devices such as endoscopes can be used if the accessibility to the surface to be tested necessitates it.
In most cases, cleaning of the surface is not required prior to testing. Actually, the surface must be in a state in which the expected deficiencies can be seen in the best possible way. The study must be done under sufficient lighting and at proper angles of vision.
Course Methods and Techniques Teorik + Uygulama
Prerequisites and co-requisities None
Course Coordinator None
Name of Lecturers Instructor Zeynep Sueda Basar sueda.basar@gedik.edu.tr
Assistants None
Work Placement(s) No

Recommended or Required Reading
Resources GEV Sıvı penetrant ve görsel muayene eğitim notu
Non Destructive Testing and Quality Control, Vol 17, Metals Handbook, 10th ed., ASM, 1989
Non Destructive Testing, Vol 11, Metals Handbook, 8th ed., ASM, 1976
Sıvı Penetrant Yöntemi, V. Aykanat, TEK Yayını, 1994
Tahribatsız Muayeneler, Ahmet Topuz, Y.T.Ü. yayını, 1993
GEV Sıvı penetrant ve görsel muayene eğitim notu
Non Destructive Testing and Quality Control, Vol 17, Metals Handbook, 10th ed., ASM, 1989
Non Destructive Testing, Vol 11, Metals Handbook, 8th ed., ASM, 1976
Sıvı Penetrant Yöntemi, V. Aykanat, TEK Yayını, 1994
Tahribatsız Muayeneler, Ahmet Topuz, Y.T.Ü. yayını, 1993

Course Category
Mathematics and Basic Sciences %20
Engineering %20
Engineering Design %10
Health %10
Field %40

Planned Learning Activities and Teaching Methods
Activities are given in detail in the section of "Assessment Methods and Criteria" and "Workload Calculation"

Assessment Methods and Criteria
In-Term Studies Quantity Percentage
Mid-terms 1 % 20
Practice 1 % 20
Final examination 1 % 60
Total
3
% 100

 
ECTS Allocated Based on Student Workload
Activities Quantity Duration Total Work Load
Course Duration 15 2 30
Hours for off-the-c.r.stud 15 3 45
Mid-terms 1 2 2
Practice 15 2 30
Final examination 1 2 2
Total Work Load   Number of ECTS Credits 4 109

Course Learning Outcomes: Upon the successful completion of this course, students will be able to:
NoLearning Outcomes
1 Malzemede üretim sonrası oluşan hataları ve hasarları kavrar
2 Sıvı penetrant ve görsel muayene yöntemini kavrar
3 Sıvı penetrant ve görsel muayene ekipmanlarını öğrenir
4 Sıvı penetrant ve görsel muayene uygulamasını öğrenir
5 Rapor yazmayı ve ilgili standartları öğrenir


Weekly Detailed Course Contents
WeekTopicsStudy MaterialsMaterials
1 Malzeme hataları
2 Sıvı penetrant muayene sistemi
3 Sıvı penetrant muayenenin işlem kademeleri
4 Sıvı penetrant test metotları, Sıvı penetrant muayene sistem ve performans kontrolü
5 TS EN 571-1, TS EN 1289 standartları ve uygulama
6 TS EN 1371-1 ve TS EN 1371-2 standartı ve uygulama
7 TS EN 10228-2 standardı
8 Ara Sınav
9 Sıvı penetrant muayene uygulaması
10 Görsel muayene ile ilgili fiziksel tanımlar
11 Görsel muayene çalışma teknikleri
12 Endoskop ile muayene
13 Kaynak, döküm, dövme ürünlerinin görsel muayenesi, uygulama
14 Görsel muayene ile ilgili standartlar, Görsel muayene uygulaması
15 Final Sınavı


Contribution of Learning Outcomes to Programme Outcomes
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14
All
C1 5 1 5 5 3 5 2 2 2 5 4 1 2 5
C2 4 2 5 4 5 5 2 1 3 3 2 1 2 5
C3 3 2 5 4 5 5 2 1 4 3 2 1 2 5
C4 4 2 5 4 5 5 4 1 5 3 5 1 2 5
C5 4 1 5 4 5 5 2 1 4 3 5 2 3 5

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