Course Information
SemesterCourse Unit CodeCourse Unit TitleT+P+LCreditNumber of ECTS Credits
2TMU102Ultrasonıc Examınatıon Technıques6+3+088

Course Details
Language of Instruction Turkish
Level of Course Unit Associate Degree
Department / Program Non Destructive Testing
Mode of Delivery Face to Face
Type of Course Unit Compulsory
Objectives of the Course 1- provision of ultrasonic examination skills 2- Being informed about the standards and reporting
Course Content High frequency sound waves which are sent into the material will reflect if they run into an obstacle along the path of the sound. Signal that has been reflected may or may not reach the receiver probe based on the angle of reflection. Signal that has been received by the receiver probe will create the sign of an echo on the screen of an ultrasonic testing device. Coordinates of the reflector within the testing piece can be calculated based on the location of the echo. Additionally, the magnitude of the echo will give an idea about the size of the reflector. It may also be possible to speculate about the type of reflector by looking at the shape of the reflected signal. In metallic and non metallic materials, anticipated volumetric mistakes and the type of crack can be used to determine surface deficiencies. It will become more difficult to make the correct interpretation in the case when the speed and the intensity of the sound characteristics change drastically from one part of the material to the other. It may sometimes be impossible to test materials in which the intensity of the sound decreases too much due to the coarse grain structure and absorption. Specially designed probes should be used for hot surfaces that are to be tested. Sufficiently wide surface that can be reached should be prepared for testing. The state of the surface effects the paramaters of the test directly. It is relatively more difficult to test thin pieces. It is impossible to determine superficial discontinuities that are parallel to the axis of a cluster of sound. There is usually a need for reference standard blocks. High frequency sound waves are produced by a crystal which is inside a piece called probe and which has piezoelectric property. The frequency interval that is used in the ultrasonic tests of metallic materials can be between 500 kHz and 10 MHz. Proper frequency is determined according to the micro structure properties of the piece to be tested. The proper contact liquid (oil, grease, water, etc.) should be used so that the sound waves can penetrate into the material when the probe makes contact with the surface of the piece to be tested. The existence or non existence of echoes that are not caused by the geometry of the piece can be determined by moving the probe on the testing surface. If there are such echoes, error analysis will be made by evaluating the position and the magnitude of these echoes.

The types of waves that are used most commonly in ultrasonic tests are longitudinal (pressure) and transverse (shear) waves. Longitudinal waves are those waves that travel through the inside of the material while working with probes that are called normal probes and which have an entrance angle of zero degrees. Angled probes transmit transverse waves into the material usually with the entrance angles of 45°, 60° and 70° (these values ar efor steel materials.
Course Methods and Techniques
Prerequisites and co-requisities None
Course Coordinator None
Name of Lecturers Instructor Kadir Koçak
Assistants None
Work Placement(s) No

Recommended or Required Reading
Resources GEV Ultrasonik muayene eğitim notu
Tahribatsız Muayeneler, Ahmet Topuz, Y.T.Ü. yayını, 1993
expression, question answer, application
yazılı sınav, uygulama

Course Category
Mathematics and Basic Sciences %15
Engineering %15
Field %70

Planned Learning Activities and Teaching Methods
Activities are given in detail in the section of "Assessment Methods and Criteria" and "Workload Calculation"

Assessment Methods and Criteria
Veri yok

 
ECTS Allocated Based on Student Workload
Activities Quantity Duration Total Work Load
Course Duration 14 6 84
Hours for off-the-c.r.stud 14 6 84
Mid-terms 1 1 1
Practice 14 3 42
Final examination 1 1 1
Total Work Load   Number of ECTS Credits 8 212

Course Learning Outcomes: Upon the successful completion of this course, students will be able to:
NoLearning Outcomes
1 Understands the discontinuities and defects that occur in the material during and after production.
2 Understands the physical principles of sound waves and the principles of Ultrasonic Examination technique.
3 Learns the Ultrasonic Inspection device and the calibration of probes.
4 Learns Ultrasonic Inspection applications.
5 Learns how to write the Ultrasonic Inspection standard and report.


Weekly Detailed Course Contents
WeekTopicsStudy MaterialsMaterials
1 Material Defects and Sound Waves
2 Classification of sound waves and physical properties of sound waves
3 Propagation of ultrasonic sound waves and their behavior at interfaces
4 Ultrasonic Sound Waves and Probe Types Used in Ultrasonic Examination
5 Introduction of Ultrasonic Inspection Devices
6 Determining the position and interpretation of indication
7 Reference Reflectors
8 Normal Probe Calibration
9 Material Inspection with Normal Probe
10 Angled Probe Calibration
11 Material Inspection with Angled Probe
12 DAC Technique and Inspection Report
13 DGS Technique and Inspection Report
14 Inspection Report and Standards


Contribution of Learning Outcomes to Programme Outcomes
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14
C1 5 1 1 1 1 3 1 1 1 1 1 1 1 3
C2 1 1 5 4 1 1 1 1 1 1 1 1 1 3
C3 1 1 5 3 1 4 1 1 1 1 1 1 1 3
C4 1 1 5 3 1 4 1 1 1 1 1 1 1 3
C5 1 1 4 1 5 1 1 1 1 1 1 1 1 3

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